Applying Fire Rated Intumescent Paint on Gypsum

Gypsum Products for Fire Resistance

In construction, gypsum is used as a heat-resistant, sound absorbing, moisture-preserving, and fireproofing material. Gypsum is also used in partition and ceiling structures for decorative purposes. This material is often the first choice for wall-surface putty, finishing mortar, ceilings, and plasterboard partitions, among others. Many contemporary exteriors and interior construction structures contain gypsum products.

Gypsum boards, also known as drywall, are regarded by many as the best building material for ceiling, wall, and partition systems in commercial buildings. An important advantage of gypsum drywall is resistance to fire, as the product contains water which is released as steam, slowing the heat transmission.

Gypsum Drywall: Regular Board vs. Type X vs. Type C
An applicator is spaying intumescent paint on gypsum An applicator is spaying intumescent paint on gypsum

The regular gypsum board has a naturally occurring fire resistance while Type X gypsum drywall contains several additives, including glass fiber reinforcement that gives it additional fire resistance. Another type of drywall is Type C, which is distinct from Type X in that it contains more glass fiber reinforcement as well as other ingredients that make the material more resistant to fire compared to regular and Type X gypsum.

In many jurisdictions, installation of fire rated drywall is required by building codes on the exterior and interior walls that are in proximity to utility rooms and furnaces. In commercial buildings, fire rated gypsum drywall are necessary for most of the walls and ceilings in order to meet building code requirements.

Intumescent Paint in Action
Intumescent paint in action

Intumescent coating products often come in the form of fire retardant paint and intumescent fire rated paint. Fire retardant paint releases flame-damping gas in response to heat, reducing in this way the spread of flames. Intumescent paint, on the other hand, responds to high temperatures by swelling for up to 50 times the original thickness of the paint and insulating the gypsum substrate. While gypsum boards have a naturally occurring fire resistance, they can be used in combination with other products in order to achieve a higher hour fire rating.

OUR SOLUTION

Fire Barrier Paint

Intumescent Fire Resistant Water Based Paint

  • An eco-friendly intumescent paint for interior steel, wood, and gypsum.
  • 100% tested and certified to ASTM E119 fire endurance ratings that require 1 or 2 hour fire protection.
  • 100% tested and certified to ASTM E84/UL 723, Class "A" flame spread.
FlameOFF Fire Barrier Paint — 5 gallon pail, GREENGUARD Gold certified
*
$410.00
ICC Listed

Our fire resistant paint can help you achieve a higher fire rating when used in conjunction with gypsum, raising the rating on any sheet of gypsum and often eliminating the need to tear down existing layers, hang additional sheets of drywall, or create significant messes in finished spaces

Technical Data

Listings

The performance criteria as set out in a building code are clear and unambiguous, and need to be tested by an independent third party. Our tests are completed by national accredited testing laboratories. Their unbiased results are the basis for our certification listings.

FlameOFF® Fire Barrier Paint has been tested to ASTM E119/UL 263 and ASTM E84/UL 723 Fire Endurance standards to meet the requirements set forth by IBC/NFPA Building Codes. Our product is ICC Listed and UL Classified and can be found in the ICC Listing Directory and UL Product iQ, and below. Please contact FlameOFF® Coatings Technical Team to receive individual test reports conducted to ASTM E119/UL 263 and ASTM E84/UL 723 test standards for all substrates.

ProgramStandardDetailsRecordDesign/Listing
ASTM E119
UL 263
CAN ULC-S101
Wide Flange and Hollow Steel Sections
Gypsum
ESR-3874 ESL-1191
ASTM E84
UL 723
CAN ULC-S102
Gypsum
Wood
ESL-1192
UL Classified UL 263
CAN ULC-S101
Wide Flange and Hollow Steel Sections
Gypsum
CDWZ.R38327
CDWZ7.R38327
BXUV.N656
BXUV.Y658
BXUV.W310
GREENGUARD UL 2818 Emissions Testing 339065-420
IMPORTANT CONSIDERATIONS
Applying fire barrier paint to custom or irregular gypsum areas

Fire Barrier Paint is a good option to consider when the coating product needs to be applied to custom or irregular areas, including in situations where there is not enough space to install additional layers of drywall.

Fire barrier paint for aesthetic commercial gypsum applications

FlameOff® Fire Barrier paint can also be considered when aesthetics are important, such as in commercial applications.

Top-coating fire barrier paint with latex paint on gypsum

Fire Barrier paint can be top-coated by a layer of latex paint of any color. Even without the top coat, FlameOff® FireBarrier paint has a smooth eggshell-like texture.

Applying fire barrier paint on gypsum by brush or spray

Our intumescent paint is convenient in terms of simplicity, as it can be applied on drywall with a brush, or spray machine, and this application is by order of magnitude faster and cheaper comparing to other traditional fireproofing methods, like additional drywall or mortar.

INTERIOR

COMMERCIAL

Commercial project

INDUSTRIAL

Industrial project

RESIDENTAL

Residential project
Faq
Do I need to use a primer before applying FlameOFF® Fire Barrier Paint on the gypsum?
Priming is not required when applying to standard gypsum wallboard (e.g., 5/8" Type X or non-rated drywall). However, gypsum board, like wood, is porous and can absorb much of the first coat of product.

Using a low-VOC drywall sealer or acrylic primer may help improve surface uniformity, especially in dusty or porous gypsum board environments, and limit product absorption on the first coat.

For projects involving non-standard gypsum types or joint compound-heavy areas, we recommend contacting our technical team for additional guidance.
What is the best way to apply FlameOFF® Fire Barrier Paint?
FlameOFF® Fire Barrier Paint can be applied by brush, roller, or airless sprayer. Make sure the surface is clean, dry, and free of dust, grease, and loose material before you start. Apply the coating in multiple even coats to build up to the dry film thickness (DFT) required for your target fire rating, allowing each coat to dry before recoating.
Can I apply FlameOFF® Fire Barrier Paint on an existing paint?
FlameOFF® Fire Barrier Paint is tested over bare or primed surfaces only. For this reason, approval for use over a painted substrate is at the discretion of the building official.

Existing paints must be:
  • Clean with no cracking, peeling or flaking
  • A pull test is recommended to verify adhesion
It is recommended to rough the surface of the existing coating to create better adhesion between the existing paint and the intumescent coating.

For more information contact our Technical Sales Team.

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